How Amazon Uses AI to Detect Water and Energy Waste in Logistics Facilities

Editorial TeamEditorial Team
|
March 11th, 2025
|
1:57 PM

Discover how Amazon is using AI-driven systems to detect and prevent energy and water waste across its logistics facilities, optimizing sustainability at scale.

Amazon is Leveraging AI to Reduce Water and Energy Waste

Artificial intelligence is rapidly transforming corporate sustainability efforts, with businesses increasingly using advanced technologies to optimize resource efficiency. Amazon, one of the largest global logistics operators, is deploying AI-driven monitoring systems to detect and prevent energy and water waste across its fulfillment centers. With plans to scale these systems across hundreds of facilities by 2025, Amazon’s approach exemplifies how AI can drive meaningful reductions in environmental impact while improving operational efficiency.

AI-Powered Sustainability Systems

Amazon has internally developed three key AI-driven systems—FlowMS, Base Building Advanced Monitoring (BBAM), and Advanced Refrigeration Monitoring (ARM). Each system is designed to track and analyze water and energy usage in different facility types, allowing for early detection of inefficiencies and preventing resource waste. By integrating these systems into its logistics network, Amazon is leveraging AI to optimize facility management in real-time.

FlowMS: Detecting Water Waste

FlowMS is an AI-powered system that monitors water usage in Amazon’s fulfillment centers and logistics facilities. The system uses sensor data to identify leaks, misconfigurations, or excessive consumption. In a notable case at an Amazon facility in Glasgow, Scotland, FlowMS flagged an underground leak that had been wasting millions of gallons of water annually. Engineers used the system’s insights to pinpoint and fix the faulty pipe, preventing further waste and demonstrating the system’s potential to enhance water conservation efforts at scale.

BBAM: Optimizing Energy Efficiency in Warehouses

Base Building Advanced Monitoring (BBAM) focuses on energy efficiency in Amazon’s logistics and distribution centers. By analyzing HVAC and electricity usage, BBAM can identify anomalies that contribute to excessive energy consumption. For example, at an Amazon facility in New York, the system revealed a miscalibrated utility meter that falsely indicated the building was consuming five times the expected energy. Similarly, in Spain, BBAM flagged a malfunctioning air conditioning unit that was operating inefficiently. These insights enable Amazon engineers to proactively resolve inefficiencies, leading to lower energy consumption and operational cost savings.

Additionally, Amazon plans to use BBAM to detect improperly closed dock doors, which can lead to significant energy loss when left open. Once fully implemented across 300 sites, the company expects the system to deliver substantial energy savings.

ARM: Preventing Refrigeration Waste

Advanced Refrigeration Monitoring (ARM) is specifically designed for Amazon’s grocery and cold-storage facilities. The system monitors refrigeration units to ensure perishable products are stored at optimal temperatures while identifying potential mechanical failures before they escalate into major issues. This predictive maintenance capability helps prevent food waste and costly repairs by alerting facility managers to issues in real-time. Amazon plans to integrate ARM into 150 fulfillment centers by the end of 2025, improving energy efficiency and food safety across its cold-chain logistics operations.

Scaling AI for Sustainability

These AI-driven initiatives are part of Amazon’s broader strategy to reduce its carbon and water footprint in alignment with its Climate Pledge commitments. Each system relies on real-time data collection through a network of sensors installed in fulfillment centers. Depending on the size of the facility, Amazon deploys multiple sensors to monitor different environmental variables, including air quality, temperature, and water pressure.

Upon detecting an anomaly, the AI system generates an alert, which is sent to engineers via Slack or email. The rapid detection and response enabled by these systems allow Amazon to address inefficiencies before they lead to substantial waste or operational disruptions.

While digital twins—fully virtual models of physical assets—are commonly used in predictive facility management, Amazon’s AI systems function more as targeted diagnostic tools focused on preventing resource waste and improving sustainability outcomes

Conclusion

By leveraging AI to optimize energy and water management, Amazon is demonstrating how technology can drive corporate sustainability at scale. The deployment of FlowMS, BBAM, and ARM across fulfillment centers worldwide highlights the potential for AI to enhance operational efficiency, reduce environmental impact, and lower costs. As companies continue to explore innovative ways to meet their ESG goals, AI-driven sustainability solutions like these will play an increasingly vital role in shaping the future of responsible business operations.